The majority of manufacturers want to install Energy Management Systems in their factories to reduce energy consumption , predict failures and identify root cause abnormalities. EMS Platform allows users to monitor energy consumption information, accurately evaluate energy costs, and optimize energy efficiency by 8-10%.
BENIFITS
- Centralized monitoring with automatic pre-warning Alarm
- Real-time End to end traceability of consumption
- Centralised monitoring with automatic pre-warning Alarm
- Visibility of utilization of utilities and track them to set baseline values saving from penalties
- Improve stand-by operation & energy cost per unit
- Eliminate routine waste & reduce energy cost
- Proactive alerts of failure and disturbances
- Enable management with KPI views to set Utility Goals
- Reduction of production costs and Energy Efficiency
- Early detection of potential problems leads to increased uptime Maintenance activities , improved Safety and longer machine lifespan.
- Minimize Unplanned Downtime and reduce the maintenance costs & time.
- Remote & real-time monitoring system helps in achieving high operation efficiency
- Chances for human error, Not 100% Accurate readings noted and Only Specific Parameters are Captured
- Energy utilization analysis performed using Excel based tools, lack of scalability and is unable to manage complexity.
- Lack of data processing capability and required huge volumes of redundant data to be stored and maintained.
- Limited visualization only provided localized view of the system
- Invisibility of wastage, and any breakdown will lead long time to analyze
- Predicting the root cause and anomaly is not possible
- There are no proactive failure and disturbance alarms. .
EMS Modules
- Energy Consumption overview dashboard
- Load by Machine & Circuit
- Report showing loads, leakage, energy & power factor .
- Potential circuit or machine failure
- Condition detection - under loaded, overloaded, down
- Peak hours/demand
- Alert on anomalies
- Generator run hours & Fuel Consumption
- Advanced power Analytics for root cause analysis
- Meter Status
- Demand vs Actual consumption
- Machine Utilization and Energy Efficiency
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