Remote Condition Monitoring System

Condition Monitoring - Increased Reliability

Remote condition monitoring solution ideal for  motors that play a critical role in production and sensitive applications. Operators can use Condition Monitoring System for remotely monitor the health, performance, and efficiency of the motors, as well as detect early signs of potential problems and schedule maintenance so that a fixable problem does not worsen and cause unplanned downtime.

Advantages of Condition Monitoring

 

• Proactive alerts of potential problems reduces down time
• Minimize Unplanned Downtime and reduce the maintenance costs & time. 
• Condition-based maintenance leads to increased reliability, improved uptime
• Early detection of potential problems leads to increased uptime Maintenance activities , improved Safety and longer motor lifespan. 
• Remote & real-time monitoring system helps in achieving high operation efficiency

What is condition monitoring?

Machines and systems are carefully observed for changes that could indicate upcoming failure. The sensor data is analyzed to determine that could affect the functioning , like Temperature ,Vibration , Speed , Energy consumption ,suction and discharge pressure  has changed while it is in operation.

Remote Condition Monitoring System Architecture

Most Advanced and Intensive Type of Maintenance

Transform your factory to Condition based - Predictive Maintenance

Predictive maintenance is generally considered to be the most advanced and intensive type of maintenance .Predictive maintenance is a type of condition-based maintenance in which systems are monitored continuously using sensor devices. Ingest and process data from multiple sensors to deliver actionable intelligent reports &  alerts. System sends alerts  as an email or SMS notification. 

Feature Highlights

• Equipment status &  data visualization dashboards

• System sends alerts  as an email or sms notification. 

• Application Software deployed in Local server  / Cloud .  

• Algorithms for vibration analysis FFT, Time Domain, RMS trend 

• Real-time configurable Report 

• Access Anytime Anywhere 

•  Error Trend Analysis 

• MTTR & MTBF

For more Info, CLICK HERE

Shop Floor AI 4.0

 

Shop Floor with Industry IoT Solution

Many manufacturers find it hard to identify those specific losses that contribute to low machine productivity as they are difficult to identify,     record  , and  analyze,  so  manufacturers  are  looking for  digitize   day-to-day manufacturing processes & support in making  the move toward smart factory transformation.Shop Floor AI 4.0 solution integrates multiple technologies in a layered architecture supporting IoT devices,secure networking and Intelligent Applications that allow to achieve overall equipment effectiveness and improve the shop floor visibility & performance.

Digitally Transform your Shop Floor

• Unlock Hidden Production Capacity

• Minimize Unplanned Down time 

• Shorten Production Lead Time 

• Reduce Product Defect 

• Increase Machine Availability

Shop Floor AI 4.0 Solution

Production Monitoring System

• Real time visibility Resources – Machine, Human.

• Maximized asset utilization & Production capacity

• Achieve higher productivity and utilization .

• Production KPI  & Alerts shown on TV dashboards.

Overall Equipment Effectiveness - OEE

• Availability, Performance and Quality 

• Improves machine availability 

• Optimize production efficiency 

• Predictive analytics reduce down time

• Error Trend Analysis

• MTTR & MTBF

Utility Consumption Monitoring

• Energy Consumption Overview 
• Machine Utilization and Energy Efficiency
• Reduce energy cost  
• Real Energy consumption is shown on TV / Digital display  dashboards.

Preventive Maintenance

• Automate preventive maintenance
• Condition based maintenance
• Predictive based maintenance 
• Schedule / Approve  maintenance activity
• Real time condition and predictive based Service Alert 
• Smart shop floor health indication
• Maintenance activity is shown on TV / Digital display  dashboards

Anytime Anywhere

• Consolidated view and reports of the operations across multiple devices .
• Existing ERP Integration.
• Authorized Mobile Devices.
• Secure HMI Dashboards.

Smart Factory Digitization & Efficiency

To Know More, CLICK HERE

HMI

 

Human Machine Interface - HMI

Human Machine Interface (HMI) is a device that enables line operators, managers, and supervisors to monitor and control the machinery and manufacturing process in order to improve product quality and efficiency. HMI supports .net , QT and Web based applications for easy IoT Application Integration.

HMI Products

Pedestal HMI

• Multi Touch Capacitive Touch screen HMI

• 15 inch HDMI Display 

• Intel Atom Z8350; Quad-Core CPU

• 4 GB DDR3 RAM

• 32 GB emmc Storage

• 1 Gbps Ethernet + Built-in Wifi

• Standy Type  / Panel mount 

• Windows OEM  / Linux OS 

Panel Mount HMI

• Multi Touch Capacitive Touch screen HMI

• 15 inch HDMI Display 

• Intel Atom Z8350; Quad-Core CPU

• 4 GB DDR3 RAM

• 32 GB emmc Storage

• 1 Gbps Ethernet + Built-in Wifi

• Standy Type  / Panel mount 

• Windows OEM  / Linux OS 

GROUNDING & ESD SAFETY

 

Electrical Grounding & ESD Safety Monitoring System

Protect Your Critical Infrastructure

Electrical  Grounding & ESD Safety Monitoring System  proactively alerts and protects damage to critical infrastructure.  The  System  monitors and measures electrical ground connectivity & its  resistance ,  to indicate presence of a safe path for the dissipation of fault currents that occur during events like  lightning strikes, poor grounding  & static discharges. RDL’s  Cutting -Edge  solution not only ensures compliance to safety standards but ensures

higher uptime in potentially hazardous environments and  static protected areas.  

ESD safe path for the dissipation connectivity requires focused monitoring as it can cause harmful impact to the work environment , including explosion in gas , flammable vapor and coal dust , as well as failure of solid state electronics components such as integrated circuits.

Why Bonding & Grounding need to be Monitored ?

Static electricity results from the interaction of dissimilar materials . This can occur when materials are rubbed together, such as in the classic example of walking across a carpet on a dry winter day while wearing woolen socks. However, static discharges can also develop when a liquid passes through a pipe, through an opening into a tank, and/or when mixing or agitating the mixture . 

The liquid is moving different electrons from one to another, and the friction of electrons creates static electricity.An electrostatic discharge (also called a static spark) is a discharge of electricity across a gap between two points not in contact, resulting from a difference in electrical potential. The spark produced when the electrical charge jumps across the gap usually contains enough energy to ignite flammable vapors if they are in concentrations that will sustain combustion. The generation. 

The two most important ways to prevent static sparks are~ bonding and grounding.

Bonding: Bonding is done to eliminate the difference in electrical potential between two or more objects. Bonding will not eliminate the static charge, but will equalize the potential

between the objects bonded so that a spark will not occur between them. 

Grounding :To ensure that a static charge will not create a spark as a result of this difference, a conductive path must be provided to the earth. 

Automotive Paint Shop

Why is it important to bond and ground containers?

Transferring a liquid from one metal container to another may result in static electrical sparks. To prevent the build up of static electricity and prevent sparks from causing a fire, it is important to bond metal dispensing and receiving containers together before pouring. Bonding is done by making an electrical connection from one metal container to the other. This ensures that there will be no difference in electrical potential between the two containers and, therefore, no sparks will be formed.

Bonding and grounding are needed when dispensing flammable liquids from storage drums to smaller electrically conductive containers. Similarly, whenever you transfer these liquids between conductive containers in any work areas, for example, when filling or draining dip tanks, mixers, rinse tanks or other equipment, bond both containers together and ground one of them. Check bonding and grounding connections regularly to ensure they are in good condition .

For more Info, CLICK HERE

Utility Monitoring System

 

Utility Monitoring System

On-line utilities monitoring

Utilities Monitoring System is the best automation system for collecting, monitoring, and optimizing energy, water, gas and compressed air data in order to boost utilization and reliability while lowering costs. It can quickly identify and eliminate areas of waste, resulting in significant cost savings within weeks of installation.

Benefits of implementing Utilities Monitoring System

• Real-time End to end traceability of consumption

• Precise identification and analysis of the cost of utilities

• centralized monitoring with automatic pre-warning Alarm

• Visibility of utilization of utilities and track them to set baseline values saving from penalties  .

• Proactive alerts of failure and disturbances

• Enable management with KPI views to set Utility Goals

• Reduction of production costs and Energy Efficiency

Application

• Manufacturing Industry 

• Food & beverage industry

• Healthcare 

• Pharmaceutical facilities

• Restaurant 

• Institution 

• Data center  

Utilities Meters

Utilities Monitoring System support all kind of utilities meters reading from remote.

For More Info, CLICK HERE

Modbus TCP Gateway

The MODBUS TCP gateway extends two way communications between the MODBUS RTU & the MODBUS TCP Network. The Gateway comes with Configuration manager that makes device configuration easier.

The MODBUS gateway fetches the Data from a variety of MODBUS Slaves- energy meters, Sensors, industrial PLC’s, and VFD through MODBUS RTU Protocol and then push to MODBUS TCP Scanner device.

Features:

• Supports MODBUS RTU/ASCII/TCP master/client

• Serial port with 2 kV isolation protection

• Ethernet 10/100 Mbps

• Supports Modbus RTU to TCP Converter

• Supports Wi-Fi /Ethernet

• Supports Modbus RTU to Modbus TCP Ethernet / WiFi Gateway

• Support Static IP or DHCP

• Supports RS232 to Ethernet / WiFi gateway

• Supports RS232 Open Data Communication

• Industrial design with -40 to 75°C operating temperature range

• Supply Input Voltage 12V - 24V

Applications:

• Production and process monitoring

• Utilities monitoring

• Condition monitoring

• Environment monitoring

• Industrial Smart grid

• Solar grid

• Cold storage monitoring

• District metering

• Water treatment

• Generator monitoring

• Green House

MODBUS RTU to Ethernet Gateway Wiring Diagram: 

MODBUS RTU to WiFi Gateway Wiring Diagram: 

 

Documents:

• Datasheet

• User Manual

Vibration Sensor

 

Vibration sensor is designed to track asset’s health and provide insights of asset conditions to the maintenance teams that may lead to equipment failure & avoid the need for major repairs. Vibration sensors are commonly used in predictive maintenance and condition monitoring.

Features

• 3-axial MEMS accelerometer

• Configurable communication mode RS485 Modbus RTU / WiFi / Bluetooth

• Support monitoring 10 different set frequency components of the system.

• Built in FFT Algorithm for vibration analysis

• High resolution & measurement at up to ±16 g

• Configurable Measuring Range  ±2, ±4, ±8, ±16

• Configurable Bandwidth up to 3.2KHz

Applications

• Machine vibration monitoring, e.g.  Motors, Compressors, AHU, Gearbox, Pump etc.

• Vibration measurement and alarm triggering.

• Predictive maintenance and Condition monitoring.

Documents

• Datasheet