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Tuesday, 22 February 2022

Shop Floor AI 4.0

 

Shop Floor with Industry IoT Solution

Many manufacturers find it hard to identify those specific losses that contribute to low machine productivity as they are difficult to identify,     record  , and  analyze,  so  manufacturers  are  looking for  digitize   day-to-day manufacturing processes & support in making  the move toward smart factory transformation.Shop Floor AI 4.0 solution integrates multiple technologies in a layered architecture supporting IoT devices,secure networking and Intelligent Applications that allow to achieve overall equipment effectiveness and improve the shop floor visibility & performance.

Digitally Transform your Shop Floor

  • Unlock Hidden Production Capacity
  • Minimize Unplanned Down time 
  • Shorten Production Lead Time 
  • Reduce Product Defect 
  • Increase Machine Availability

Shop Floor AI 4.0 Solution







Production Monitoring System

  • Real time visibility Resources – Machine, Human.
  • Maximized asset utilization & Production capacity
  • Achieve higher productivity and utilization .
  • Production KPI  & Alerts shown on TV dashboards.



Overall Equipment Effectiveness - OEE

  • Availability, Performance and Quality 
  • Improves machine availability 
  • Optimize production efficiency 
  • Predictive analytics reduce down time
  • Error Trend Analysis
  • MTTR & MTBF


Utility Consumption Monitoring

  • Energy Consumption Overview 
  • Machine Utilization and Energy Efficiency
  • Reduce energy cost  
  • Real Energy consumption is shown on TV / Digital display  dashboards.



Preventive Maintenance
  • Automate preventive maintenance
  • Condition based maintenance
  • Predictive based maintenance 
  • Schedule / Approve  maintenance activity
  • Real time condition and predictive based Service Alert 
  • Smart shop floor health indication
  • Maintenance activity is shown on TV / Digital display  dashboards



Anytime Anywhere
  • Consolidated view and reports of the operations across multiple devices .
  • Existing ERP Integration.
  • Authorized Mobile Devices.
  • Secure HMI Dashboards.


Smart Factory Digitization & Efficiency



To Know More, CLICK HERE

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