Andon - Production Monitoring System

Integrate the RDL Andon Production Monitoring System to quickly notify problematic workstation issues, improve response time, reduce downtime, and improve visibility and performance across the shop floor. It is simple for small to medium-sized factories to implement a low-cost wireless Andon system. 

Optimise the Production Process and reduce downtime

• Retrofit solution for All production Environment & compatible with existing Tower lights.
• Retrofit solution for older equipment or manual work station 
• Support both wired and wireless network .
• Custom labeled Push button for  providing production related incident data  . 
• Centralize location/view for monitoring all machine Running status 
• Cloud / On premise  based software for shop floor map loading and machine location tagging. 
• Live Machine status monitoring - Access Anytime Anywhere
• Consolidated view and reports of the operations across multiple Machines ..

For more info : CLICK HERE

Energy Management System - EMS

The majority of manufacturers want to install Energy Management Systems in their factories to reduce energy consumption , predict failures and  identify root cause abnormalities. EMS Platform allows users to monitor energy consumption information, accurately evaluate energy costs, and optimize energy efficiency by 8-10%. 

BENIFITS

• Centralized monitoring with automatic pre-warning Alarm
• Real-time End to end traceability of consumption
• Centralised monitoring with automatic pre-warning Alarm
• Visibility of utilization of utilities and track them to set baseline values saving from penalties  
• Improve stand-by operation &  energy cost per unit
• Eliminate routine waste & reduce energy cost 
• Proactive alerts of failure and disturbances
• Enable management with KPI views to set Utility Goals
• Reduction of production costs and Energy Efficiency
• Early detection of potential problems leads to increased uptime Maintenance activities , improved Safety and longer machine lifespan.
• Minimize Unplanned Downtime and reduce the maintenance costs & time.
• Remote & real-time monitoring system helps in achieving high operation efficiency

CHALLENGES

• Chances for human error, Not 100% Accurate readings noted and Only Specific Parameters are Captured 
• Energy utilization analysis performed using Excel based tools, lack of scalability and is unable to manage complexity.
• Lack of data processing capability and  required huge volumes of redundant data to be stored and maintained.
• Limited visualization only provided localized view of the system
• Invisibility of wastage, and any breakdown will lead long time to analyze
• Predicting the root cause and anomaly is not possible
• There are no proactive failure and disturbance alarms. .

EMS Modules

• Energy Consumption overview dashboard 
• Load by Machine & Circuit 
• Report showing loads, leakage, energy & power factor .
• Potential circuit or machine failure
• Condition detection - under loaded, overloaded, down
• Peak hours/demand
• Alert on anomalies  
• Generator run hours & Fuel Consumption 
• Advanced power Analytics for root cause  analysis  
• Meter Status 
• Demand vs Actual consumption 
• Machine Utilization and Energy Efficiency

For more info : CLICK HERE

MODBUS to WiFi Gateway

MODBUS to WiFi Gateway Allows to communicate MODBUS RTU & MODBUS  TCP Network , the device can pre-configured to poll and collect data from a variety of Modbus Slaves, energy meters, Sensors, industrial PLC's , VFD  data are sent to the centralized server or cloud server . The Device support SSL with multiple configurable protocol like  JSON/MQTT/FTP. 

Features: 

• 1x Isolated RS485 for MODBUS RTU communication
• 1x Isolated Ethernet 10/100Mbps MODBUS TCP Communication
• 1x USB-device interface for configuring, monitoring and download
• 1x  WiFi wireless communication  
• STM32 Family Controller / Processor 180 Mhz 
• Configure and Read Multiple Slave IDs,Selectable Input Register Holding Register&Coil.
• Configurable  Data type and Conversion method (INT ,Long INT , FLOAT , Double Float & RawHex)
• Configurable  WiFi Interface 
• Configurable data transferring protocol JSON / MQTT and FTP
• Support secure communication SSL
• Custom Configurable polling interval
• 32 GB inbuilt storage
• Data Logs and stores its CSV file during network failure
• Logger Sends offline data once Network and Server Connected
• Configurable Live / Schedule upload offline data
• Configurable Alarm

Application:

• Production and process monitoring
• Utilities monitoring
• Condition monitoring
• Environment monitoring
• Industrial Smart grid
• Solar grid
• Cold storage monitoring
• District metering
• Water treatment
• Generator monitoring
• Green House

For more info: CLICK HERE

Industrial Data Logger WiFi

 The product is designed to seamlessly integrate with the IoT and Analytical processing systems. Supporting multiple I/O options, interfaces data logger is a perfect fit to build custom automation solutions.

Operational Benefits:

Industrial Data Logger 4.0 can used to build the custom industrial solution for monitoring and controlling PLC and SCADA, HMI, VFD Motors, servo, Valves, energy meter, actuators, relays, encoder, rfid and finger print readers, industrial sensors and many more with below mentioned operational benefits.

• Improved productivity & asset utilization.  
• Preventive maintenance.
• Reduced downtime.
• Paperless production environment.
• Performance Forecasting.
• Production count, rejections.

Features:

• 12 x isolated Analog Input Channel 0-10V , 0-24v , 4-20mA.                                    
• 4x isolated Digital input 24V
• 3x Isolated digital output / PWM 24v
• 1x Relay ( NO & C)
• 1x Isolated RS485 for MODBUS RTU communication
• 1x Isolated Ethernet 10/100Mbps MODBUS TCP Communication
• 1x USB-device interface for configuring, monitoring and download
• 1x WiFi  wireless communication
•  STM32 Family Controller / Processor 180 Mhz  
• Configure and Read Multiple Slave IDs,Selectable Input Register Holding Register&Coil.
• Configurable  Data type and Conversion method (INT ,Long INT , FLOAT , Double Float & RawHex)
• Configurable Scaling factor enabling option for Analog channel .
• Configurable WiFi  Interface 
• Configurable data transferring protocol JSON / MQTT and FTP

FOR MORE INFO : CLICK HERE

MODBUS to 4G / LTE Gateway

MODBUS to 4G / LTE Gateway Allows to communicate MODBUS RTU & MODBUS  TCP Network , the device can pre-configured to poll and collect data from a variety of Modbus Slaves, energy meters, Sensors, industrial PLC's , VFD  data are sent to the centralized server or cloud server . The Device support SSL with multiple configurable protocol like  JSON/MQTT/FTP. 

Features: 

• 1x Isolated RS485 for MODBUS RTU communication

• 1x Isolated Ethernet 10/100Mbps MODBUS TCP Communication

• 1x USB-device interface for configuring, monitoring and download

• 1x  4G / LTE wireless communication

•  STM32 Family Controller / Processor 180 Mhz  

• Configure and Read Multiple Slave IDs,Selectable Input Register Holding Register&Coil.

• Configurable  Data type and Conversion method (INT ,Long INT , FLOAT , Double Float & RawHex)

• Configurable  4G / LTE Interface 

• Configurable data transferring protocol JSON / MQTT and FTP

• Support secure communication SSL

• Custom Configurable polling interval

Application:

• Production and process monitoring

• Utilities monitoring

• Condition monitoring

• Environment monitoring

• Industrial Smart grid

• Solar grid

• Cold storage monitoring

• District metering

• Water treatment

• Generator monitoring

• Green House

For more info : CLICK HERE

WiFi Relay 30A

 

Features:

Controller ESP32 Bit Dual Core 32 Bit 240 MHz 16MB

1x RTC

1x Current Sensor

1x 30 Amps Relay

On Board WiFi & Bluetooth

On Board Power Supply

100-270VAC 50/60Hz

Application:

Home Automation

Alarms

Relay Timer Enabled

Open Wall control

Vending machine

For more info : CLICK HERE

Programmable IoT Edge ESP32 Digital IO Module

Programmable ESP32 WiFi Digital IO Modules can be used to build the custom solution for secure monitoring and controlling the IO. Field data collection over MODBUS RS485, Bluetooth, and USB make the monitoring and solution integration, easier than ever for IT engineers through open-source APIs.

Features :

• Open-source Hardware ESP32 dual-core 32-bit up to 240 MHz, Flash 16 MB.

• Support most of the open-source platforms for Custom Programming.

• The device offers multiple industrial protocols like MODBUS RTU, MODBUS TCP,

• JSON, MQTT, and FTP and supports secure communication SSL.

• Industrial Grade Design - Isolated & Protected IO & EMC / EMI compliance.

• Support most of the cloud platforms including Microsoft Azure & AWS etc.

• OTA Firmware upgrade supported.

• Support communication over WiFi, Bluetooth, and Modbus RTU.

• Isolated & protected 4x 24 V Digital Input & 4x 7A Relay Contact.

• Production and process monitoring.

• Utilities & Energy monitoring.

• Alarm & Automated Task application.

• Condition monitoring.

• Fire & Safety

• Andon System.

• District metering.

• Generator monitoring.

• Standard PLC & SCADA Applications

For more info: CLICK HERE