Andon - Production Monitoring System

ANDON Systems solution is designed to improve production line efficiency and reduce downtime by providing real-time feedback to operators and managers. Our solution allows for faster identification and resolution of issues on the production line / assembly line.

 

FEATURES

• Sensors and manual switch calling system.
• Automated alerts for timely response by operators and managers.
• Customizable visual displays for quick identification and resolution of issues.
• Integration with existing systems and equipment for seamless implementation.
• Historical data analysis for continuous improvement.

BENIFITS

• Improved operational efficiency through quick identification and resolution of issues on the production line.
• Reduced downtime and maintenance costs due to timely response to issues.
• Increased safety through early detection of potential risks.
• Easy integration with existing systems and equipment, resulting in smoother 
• implementation and reduced costs.
• Comprehensive real-time monitoring and intuitive dashboards for enhanced 
• visibility and decision-making.

For more info : CLICK HERE

EMS - Online Live ESD Monitoring System

Online Live ESD Monitoring System, a good tool to measure the effectiveness of an ESD compliance and its efficacy in improving yield, provides 100% monitoring for both the operator and the work surface. This unit provides continuous monitoring of user wearing a wrist strap and also functions to ensure the grounding integrity of ESD protected work surfaces. This device will continuously monitor the user until the wrist strap or work surface becomes dysfunctional or unsafe according to accepted industry standards (S20.20-2014/IEC 61340-5-1), at which point the monitor will issue an audible signal notifying the user of a problem. The ESD Online Continuous Monitoring System also verifies whether an outlet ground is good or bad.

Features

• Alerting with Fault Location.
• Accurate Earth resistance measurement.
• Bonding & Grounding Connectivity status.
• Electrical grounding history with fault Prediction.
• When outage of Primary ground connection it automatically select Alternate Ground Source.
• Grounding System Maintenance Alert.
• Supporting for wide range of communication protocol - MODBUS TCP / RTU, JSON, MQTT, FTP.
• Real Time status available on Network.
• Visual and audio signals for the failure.
• Modular Design and extendibility.
• Ease to configure and maintain of the complete setup.
• Centralized Data storage on SQL server.

Why Live ESD Monitoring System is Required?

Equipment, furniture, clothing and other common items in today’s workplace can store thousands of volts in electrostatic charge But only 25 electrostatic volts are required to permanently harm an integrated circuit (IC's). The expenses can be devastating when SMT businesses fail to take into account the risk because they are unable to see them.

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Human Machine Interface - HMI

 Human Machine Interface (HMI) is a device that enables line operators, managers and supervisors to monitor and control the machinery and manufacturing process in order to improve product quality and efficiency. HMI supports .net, QT and Web based applications for easy IoT Application Integration. 

Digital Log Book

• Idle / breakdown reason selection from the machine screen and data capture on real time.
• Setup / Machining / Inspection and Rework data capture on real time.
• Machine prompt to enter reason if actual hours is exceeding standard hours.
• Smart form to capture actual hours against standard hours for each operation.
• Accessibility of Drawings, Jobcard, Machine schedule and CNC program.
• Operator assistance - Call Supervisor / maintenance person. 
• QR Code / Barcode based part identification while packing based on dispatch plan. 
• Option for Capturing photo of all the parts inside the box with respect delivery note.
• Quality inspection and remark capturing option

For more info : CLICK HERE

Industrial Data Logger 4G LTE

 Intelligent Data Logger product is designed to seamlessly integrate with the IoT and Analytical processing systems. Supporting Multiple IO Interfaces, Protocols, and Secure Data Logger communication are perfect for creating a custom Remote Monitoring Solution.

• Highly Reliable Connectivity.
• No Coding - Plug & Play.
• Industrial Isolated IO.
• Alarm & Automated Task.
• Easy Remote Management.
• Industrial Grade Design.
• Supporting Wide Range of Industrial Protocol.

Features

• 12x Isolated Analog Input Channel 0-10V, 0-24v, 4-20mA.16 Bit Resolution and 860SPS.
• 4x Isolated Digital Input 24v.
• 3x Isolated Digital Output / PWM 24v.
• 2x Isolated RS485 (Master / Slave) for MODBUS RTU Communication.
• 1x Relay (NO & C).
• 1x Isolated Ethernet 10 / 100Mbps MODBUS TCP Communication.
• 1x USB-Device Interface for Configuring, Monitoring and Download.
• 1x Wi-Fi / 2G / 4G / LTE Wireless Communication.
• 1X Isolated RS232 communication port.
• Support for Dual SIM.
• External WAN port of Internet connectivity.
• GPS / GNSS*.
• Configure and Read Multiple Slave IDs, Selectable Input Register Holding Register & Coil.
• Configurable Data Type and Conversion Method (INT, Long INT, FLOAT, Double Float & RawHex) UINT (ABCD (big-endian), DCBA (little-endian), CDAB, BADC).
• Industrial Grade Design - Isolated & Protected IO & EMC / EMI Compliance.
• Configurable Scaling factor enabling option for Analog channel.
• Configurable WiFi / GPRS / 4G / LTE Interface.
• Configurable Data Transferring Protocol JSON / MQTT and FTP.
• Support secure communication SSL.

Applications

• Remote Monitoring System(RMS).
• Production and process monitoring.
• Utilities monitoring.
• Condition monitoring.
• Environment monitoring.
• Industrial Smart grid.
• Solar grid.
• Cold storage monitoring
• District metering.
• Water treatment.
• Generator monitoring.
• Green House.
• Warning message in case of calamities.
• Standard SCADA Applications.

 

For more info: CLICK HERE

Industrial Data Logger 4G LTE

Intelligent Data Logger product is designed to seamlessly integrate with the IoT and Analytical processing systems. Supporting Multiple IO Interfaces, Protocols, and Secure Data Logger communication are perfect for creating a custom Remote Monitoring Solution.

• Highly Reliable Connectivity.
• No Coding - Plug & Play.
• Industrial Isolated IO.
• Alarm & Automated Task.
• Easy Remote Management.
• Industrial Grade Design.
• Supporting Wide Range of Industrial Protocol.

Features

• 12x Isolated Analog Input Channel 0-10V, 0-24v, 4-20mA.16 Bit Resolution and 860SPS.
• 4x Isolated Digital Input 24v.
• 3x Isolated Digital Output / PWM 24v.
• 2x Isolated RS485 (Master / Slave) for MODBUS RTU Communication.
• 1x Relay (NO & C).
• 1x Isolated Ethernet 10 / 100Mbps MODBUS TCP Communication.
• 1x USB-Device Interface for Configuring, Monitoring and Download.
• 1x Wi-Fi / 2G / 4G / LTE Wireless Communication.
• 1X Isolated RS232 communication port.
• Support for Dual SIM.
• External WAN port of Internet connectivity.
• GPS / GNSS*.
• Configure and Read Multiple Slave IDs, Selectable Input Register Holding Register & Coil.
• Configurable Data Type and Conversion Method (INT, Long INT, FLOAT, Double Float & RawHex) UINT (ABCD (big-endian), DCBA (little-endian), CDAB, BADC).
• Industrial Grade Design - Isolated & Protected IO & EMC / EMI Compliance.

Applications

• Remote Monitoring System(RMS).
• Production and process monitoring.
• Utilities monitoring.
• Condition monitoring.
• Environment monitoring.
• Industrial Smart grid.
• Solar grid.
• Cold storage monitoring
• District metering.
• Water treatment.
• Generator monitoring.

For more info : CLICK HERE

UHF RFID Reader

RDL UHF reader device is enabled with the world’s best high performance chip and Higher Sensitivity antenna to continuously monitor, track, identify items and their locations within large areas. RDL UHF Reader comes with features: fast identification, excellent multi-tag reading, strong anti-collision. IP65 rated UHF readers are widely used in production automation, parking automation, fixed asset management, hospital, access control, logistics, warehouse inventory, product tracking and other domains.

Features

• Software SDK / API help in faster application development.
• Support Ethernet, WiFi, 4G/LTE RS232, RS485, Wiegand communication Interface*.
• Supports TCP/IP, HTTP & MQTT protocol and faster data processing*.
• Support covering larger area over TCP/IP wired / wireless network environment.
• Aluminum casting / IP65 rated housing applies to all weather industrial scenarios.
• Deployment / wiring made easier with integrated Reader and antenna design.
• Various SDK (.Net, Java, Python and Android) for rapid implementation of large projects.
• Multiple reader types available, including handheld, wall-mount and desktop models.
• Reading range supports 50 cm to 15 meters**.
• Frequency 902-926 MHz , 865-868M Hz.
• Read rate 200 count per second.
• Adjustable Antenna (circular polarization) Range 3 DBi to 12 DBI and RF power up to 30 dBm*.
• Supported ISO18000-6C(EPC Gen2).
• Working Voltage range DC 9 to 24V.

Application

• Supply Chain Management.
• Inventory and cycle counting.
• Asset management.
• E-parking, garbage trucks.
• Identity management and access control.
• Event Management.
• Inspections and code enforcement.
• Toll Gates.
• Document and folder tracking.
• Patient location tracking.
• Pharmaceutical Industry.

For more info: CLICK HERE

4-20mA Current Loop Transmitter

 The XTR116 are precision current output converters designed to transmit analog 4-to-20mA signals over an industry standard current loop. They provide accurate current scaling and output current limit functions.

FEATURES:

• Low quiescent current: 200µA
• 5V regulator for external circuits
• VREF for sensor excitation:XTR116:4.096V
• Low span error: 0.05%
• Low nonlinearity error: 0.003%
• Wide loop supply range: 7.5V to 36V
• SO-8 package
• Industrial temperature range, −40°C to +125°C.

For more info : CLICK HERE