Andon - Production Monitoring System

Integrate the RDL Andon Production Monitoring System to quickly notify problematic workstation issues, improve response time, reduce downtime, and improve visibility and performance across the shop floor. It is simple for small to medium-sized factories to implement a low-cost wireless Andon system. 

Optimise the Production Process and reduce downtime

• Retrofit solution for All production Environment & compatible with existing Tower lights.
• Retrofit solution for older equipment or manual work station 
• Support both wired and wireless network .
• Custom labeled Push button for  providing production related incident data  . 
• Centralize location/view for monitoring all machine Running status 
• Cloud / On premise  based software for shop floor map loading and machine location tagging. 
• Live Machine status monitoring - Access Anytime Anywhere
• Consolidated view and reports of the operations across multiple Machines ..

For more info: CLICK HERE

Biometric Authentication System for PLC and SCADA

RDL Biometric Add-on Block product is designed to seamlessly integrate with the shop floor machinery. The flexible and customizable design allows you to control various operations like switching machine job operation, downtime escalation, and product loss escalation. The product is tested with all major PLC vendors and supports multiple interface options.

Features: 

• Biometric authentication methods such as fingerprint scanning, facial recognition, or iris scanning.
• Integration with existing PLC and SCADA systems for seamless implementation.
• Secure storage and encryption of biometric data.
• User management and access control functionalities.
• Real-time monitoring and logging of access events.
• Multi-factor authentication options for enhanced security.
• Centralized administration and reporting capabilities.
• Fingerprint enrollment: Max 1,000 Users.
• Memory : 16GB.
• Communication : RS485 MODBUS RTU, MODBUS TCP, RS232, USB.
• Power supply: DC 24V.

Applications:

Our Biometric Authentication System is suitable for a range of industries that rely on PLC and SCADA systems, including:

• Manufacturing facilities with automated production lines.
• Energy and utility organizations with power generation & distribution systems.
• Water and wastewater treatment plants.
• Transportation and logistics companies with control and monitoring systems.
• Oil and gas refineries and petrochemical plants.
• 4M (Man, Machine, Material, Method) standard implementation.

For more info: CLICK HERE

WiFi - 8 Channel Relay Board ESP32

RDL WiFi Eight Channel Relay Board is controlled through WiFi. The WiFi relay board is with 8 SPDT relays rated up to 7A each. You can control devices 230V / 120V (up to 8) directly with one such relay unit. Suitable for home automation applications, hobby projects, industrial automation.

Features:

• 8 SPDT Relay channels (7A 250V,12A 120V,10A 125VAC, 10A 28VDC).

• Power supply:12VDC 2AMP

• Current consumption: 1A.

• LED indication for relay & power supply.

• Design based on highly proven IC ULN2803 as driver.

• Node MCU Firmware updated.

• High-quality PCB FR4 Grade with FPT Certified. 

ESP32 Features:

MCU 

• ESP32-D0WD-V3 embedded, Xtensa® dual-core 32-bit LX6 microprocessor, up to 240 MHz 

• 448 KB ROM for booting and core functions

• 520 KB SRAM for data and instructions 

• 16 KB SRAM in RTC

• 4 MB SPI flash

Wi-Fi 

• 802.11b/g/n 

•  Bit rate: 802.11n up to 150 Mbps

•  A-MPDU and A-MSDU aggregation 

•  0.4 µs guard interval support

•  Center frequency range of operating channel: 2412 ~ 2484 MH

Bluetooth® / BLE

•   Bluetooth V4.2 BR/EDR and Bluetooth LE specification

•  Class-1, class-2 and class-3 transmitter

•  AFH

•  CVSD and SBC

For more info visit : CLICK HERE

Energy Management System - EMS

 The majority of manufacturers want to install Energy Management Systems in their factories to reduce energy consumption , predict failures and  identify root cause abnormalities. EMS Platform allows users to monitor energy consumption information, accurately evaluate energy costs, and optimize energy efficiency by 8-10%. 

Benefits

• Centralized monitoring with automatic pre-warning Alarm
• Real-time End to end traceability of consumption
• Centralised monitoring with automatic pre-warning Alarm
• Visibility of utilization of utilities and track them to set baseline values saving from penalties  
• Improve stand-by operation &  energy cost per unit
• Eliminate routine waste & reduce energy cost 
• Proactive alerts of failure and disturbances
• Enable management with KPI views to set Utility Goals
• Reduction of production costs and Energy Efficiency
• Early detection of potential problems leads to increased uptime Maintenance activities , improved Safety and longer machine lifespan.

EMS Modules

• Energy Consumption overview dashboard 
• Load by Machine & Circuit 
• Report showing loads, leakage, energy & power factor .
• Potential circuit or machine failure
• Condition detection - under loaded, overloaded, down
• Peak hours/demand
• Alert on anomalies  
• Generator run hours & Fuel Consumption 
• Advanced power Analytics for root cause  analysis  
• Meter Status 
• Demand vs Actual consumption 

For more info contact 8088423347 or email us to sales@rdltech.in

Electrical Grounding & ESD Safety Monitoring System

Electrical  Grounding & ESD Safety Monitoring System  proactively alerts and protects  damage to critical infrastructure.  The  System  monitors and measures electrical ground connectivity & its  resistance ,  to indicate presence of a safe path for the dissipation of fault currents that occur during events like  lightning strikes, poor grounding  & static discharges.  RDL’s  Cutting -Edge  solution not only ensures compliance to safety standards but ensures higher uptime in potentially hazardous environments and  static protected areas.  

Application

 ● Coal mining, Oil and Gas industry 

● Fueling Station 

● Automotive Paint shop 

● Broadcast and RADAR, satellite relay station

 ● Power Grid & Substations 

● Manufacturing Industry 

● Testing, R&D Lab and Hospital 

● Cell phone tower sites.

● Data Center

● Electronic Production Industry  

Advantages / Operational benefits

•  Equipment & machinery Up time 
• Fire and safety compliance 
• Equipment protection 
• Real time Alerting system 
• Predictive Analytics & ROI

Unique Features Of the System

 

• Alerting with Fault Location 
• Accurate Earth resistance measurement 
• Bonding & Grounding Connectivity status 
• Electrical grounding history with fault Prediction 
• When outage of Primary ground connection it automatically select Alternate Ground Source 
• Grounding System Maintenance  Alert 
• Supporting for wide range of communication protocol - MODBUS TCP /RTU , JSON , MQTT , FTP.

For more info: CLICK HERE

Utilities Monitoring System

Utilities Monitoring System is the best automation system for collecting, monitoring, and optimizing energy, water, gas, and compressed air data in order to boost utilization and reliability while lowering costs. It can quickly identify and eliminate areas of waste, resulting in significant cost savings within weeks of installation.

Benefits of implementing Utilities Monitoring System

• Real-time End to end traceability of consumption
• Precise identification and analysis of the cost of utilities
• centralised monitoring with automatic pre-warning Alarm
• Visibility of utilization of utilities and track them to set baseline values saving from penalties  .
• Proactive alerts of failure and disturbances
• Enable management with KPI views to set Utility Goals
• Reduction of production costs and Energy Efficiency 

Application

• Manufacturing Industry 
• Food & beverage industry
• Healthcare 
• Pharmaceutical facilities
• Restaurant 
• Institution 
• Data center

For more info: CLICK HERE

Remote Condition Monitoring System

Condition Monitoring - Increased Reliability

Remote condition monitoring solution ideal for  motors that play a  critical role in production and sensitive applications. Operators can use Condition Monitoring System for remotely monitor the health, performance, and efficiency of the motors, as well as detect early signs of potential problems and schedule maintenance so that a fixable problem does not worsen and cause unplanned downtime 

Advantages of Condition Monitoring

 

• Proactive alerts of potential problems reduces down time
• Minimize Unplanned Downtime and reduce the maintenance costs & time. 
• Condition-based maintenance leads to increased reliability, improved uptime
• Early detection of potential problems leads to increased uptime Maintenance activities , improved Safety and longer motor lifespan. 
• Remote & real-time monitoring system helps in achieving high operation efficiency
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For more info: CLICK HERE