Remote Condition Monitoring System

Condition Monitoring - Increased Reliability

Remote condition monitoring solution ideal for  motors that play a  critical role in production and sensitive applications.Operators can use Condition Monitoring System for remotely monitor the health, performance, and efficiency of the motors, as well as detect early signs of potential problems and schedule maintenance so that a fixable problem does not worsen and cause unplanned downtime. 

Advantages of Condition Monitoring

• Proactive alerts of potential problems reduces down time

• Minimize Unplanned Downtime and reduce the maintenance costs & time. 

• Condition-based maintenance leads to increased reliability, improved up time

• Early detection of potential problems leads to increased up time Maintenance activities , improved Safety and longer motor lifespan. 

• Remote & real-time monitoring system helps in achieving high operation efficiency

What is condition monitoring?

Machines and systems are carefully observed for changes that could indicate upcoming failure.The sensor data is analyzed to determine that could affect the functioning , like Temperature ,Vibration , Speed , Energy consumption ,suction and discharge pressure  has changed while it is in operation . 

Remote Condition Monitoring System Architecture

Most Advanced and Intensive Type of Maintenance

Transform your factory to Condition based - Predictive Maintenance

Predictive maintenance is generally considered to be the most advanced and intensive type of maintenance.Predictive maintenance is a type of condition-based maintenance in which systems are monitored continuously using sensor devices. Ingest and process data from multiple sensors to deliver actionable intelligent reports &  alerts. System sends alerts  as an email or SMS notification.

 Feature Highlights

• Equipment status &  data visualization dashboards

• System sends alerts  as an email or sms notification. 

• Application Software deployed in Local server  / Cloud .  

• Algorithms for vibration analysis FFT, Time Domain, RMS trend 

• Real-time configurable Report 

• Access Anytime Anywhere 

•  Error Trend Analysis 

• MTTR & MTBF

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Shop Floor AI 4.0

 Shop Floor with Industry IoT Solution

Many manufacturers find it hard to identify those specific losses that contribute to low machine productivity as they are difficult to identify,record, and analyze,so manufacturers are looking for  digitize  day-to-day manufacturing processes & support in making  the move toward smart factory transformation.Shop Floor AI 4.0 solution integrates multiple technologies in a layered architecture supporting IoT devices,secure networking and Intelligent Applications that allow to achieve overall equipment effectiveness and improve the shop floor visibility & performance.

Digitally Transform your Shop Floor

• Unlock Hidden Production Capacity

• Minimize Unplanned Down time 

• Shorten Production Lead Time 

• Reduce Product Defect 

• Increase Machine Availability

Start Your Shop Floor AI 4.0 Journey Today!

Data Acquisition

Data acquisition (DAQ), data logging  and controlling the  operational status of facilities such as on/off status, pressure and  temperature,Vibration , Energy  ,IoT & communication gateway for latest PLC and  legacy systems goes through the OEE edge into one single platform.  

Digitize & Visualization

Provide insight into prevailing conditions on the Production Floor. Ingests and process data from multiple sensors to deliver actionable intelligent reports .  Enable management of large work force with minimal Technical expertise.

Analyze & Transform 

Shop Floor AI 4.0 defines a new way of transforming  factories into  smart / intelligent  factories for efficient and easy remote monitoring of machines and its processes .Enabled with Preventive Analytics using Machine Learning reduces downtime and improves efficiency 

To Know More, CLICK HERE,  

                 

Relay Board

 

8 Channel Relay Board-Bluetooth

This is Eight  Channel relay board controlled by Bluetooth Module. The Bluetooth relay board is with 8 SPDT relays rated up to 7A each. You can control devices 230V / 120V (up to 8) directly with one such relay unit. Suitable for home automation applications, hobby projects, industrial automation.  Bluetooth module enables you to wireless transmit & receive serial data.

Order Code : RDL/8RB/14/001/V1.0

Features:

• 8 SPDT Relay channels (7A 250V,12A 120V,10A 125VAC, 10A 28VDC).

• Power supply:12VDC 2AMP

• Current consumption: 400 mA.

• LED indication for relay & power supply.

• Design based on highly proven IC ULN2803 as driver. 

• TTL output.

• Status LEDs.

• Android apk file will be given.

• High quality PCB FR4 Grade with FPT Certified.

Relay Switch Board Software:

                                                                

 

     

       

Package Contains :

• 8 Channel Relay Board+Bluetooth.

Documents:

• Datasheet          (8 Channel Relay Board+Bluetooth)

• Circuit Diagram (8 Channel Relay Board+Bluetooth)

• Playstore            (Android Playstore)

CLICK HERE to Order Online

USB 8 Channel Relay Board-FT245RL

 

USB 8 Channel Relay Board-FT245RL

USB 8 Channel Relay Board FT245RL is controlled by computer USB port. The USB Relay Board is with 8 SPDT relays rated up to 7A each. You may control devices 230V / 120V (up to 8) directly with one such relay unit. Suitable for home automation applications, hobby projects, industrial automation. 

Order Code : RDL/8RB/14/001/V2.0

Features:

• 8 SPDT Relay channels (7A 250V,12A 120V,10A 125VAC, 10A 28VDC).

• Power supply:12VDC 2AMP

• Current consumption: 400 mA.

• LED indication for relay & power supply.

• Design based on highly proven IC ULN2803 as driver. 

• Raspberry Pi and Beaglebone Compatible.

• High quality PCB FR4 Grade with FPT Certified. 

  
  

 

 

Programmable Relay Board Software:

Sample MATLAB SDK:

 

Package Contains :

• USB 8 Channel Relay Board-FT245RL

Documents:

• Datasheet            (USB 8 Channel Relay Board-FT245RL)

• Datasheet            (FTDI Software Explanation)

• Datasheet            (FTDI Manual)

• Datasheet            (FTDI Application Note)

• Driver                    (FTDI Driver)

• Software              (FT245RL Utility Software)

• Software              (FT245RL Programmable Software)

• Software              (FT245RL MATLAB SDK Software)

• Code                     (VB.Net Code)

• Circuit Diagram  (USB 8 Channel Relay Board-FT245RL)

CLICK HERE to Order Online

GSM GPRS SIM800C Modem

 

GSM GPRS SIM800C Modem

GSM GPRS SIM800C Modem-RS232 is built with Quad-Band GSM GPRS engine-SIM800C, works on frequencies 850/900/1800/1900MHz. The Modem is coming with RS232 interface, which allows you connect PC as well as a microcontroller with RS232 Chip(MAX232). 

ORDER CODE: RDL807

The baud rate is configurable from 9600-115200 through AT command. The GSM GPRS Modem is having internal TCP/IP stack to enable you to connect with internet via GPRS. It is suitable for SMS, Voice as well as DATA transfer application in M2M interface. The onboard Regulated Power supply allows you to connect wide range unregulated power supply . Using this modem,you can make audio calls, SMS, Read SMS, attend the incoming calls and internet etc through simple AT commands.

Features:

• Quad-Band 850/900/1800/1900MHz.

• RS232 interface for direct communication with computer or MCU kit.

• Configurable baud rate.

• Power controlled using 29302WU IC.

• ESD Compliance.

• Enable with Audio jack.

• With push push sim card holder.

• With Stub antenna and SMA connector.

• Input Voltage: 12V DC.

1.Mini USB Connector
2.Network, Status and Power indicator
3.General GPIO for SIM800C
4.Optional Screw Connector Power supply 12V/2A
5.DC Socket 12V/2A
6.DB-9 Connecter
7.Power ON select pins
8.SIM800C Modem
9.Audio Jack
10.Stub antenna with SMA Connector

11. Push Push sim card holder.

12. ESD IC.

13. MAX232 IC.

14. ESD IC.

Applications:

• Industrial automation.

• GPRS based data logging.

• GPRS and GPS application.

• Home automation.

• Health monitoring. 

• Agriculture automation.

• Vehicle tracking.

• Remote monitoring and controlling.

• GPRS based Weather report logging. 

• GSM GPRS based Security alert. 

• GPRS based remote terminal for file transfer.

• IVRS.

• Bulksms sending.

SIM800C General features

• Quad-band 850/900/1800/1900MHz

• GPRS multi-slot class 12/10

• GPRS mobile station class B

• Compliant to GSM phase 2/2+: Class 4 (2 W @ 850/900MHz)

                                             Class 1 (1 W @ 1800/1900MHz)

• Dimensions: 17.6*15.7*2.3mm

• Weight: 1.3g

• Control via AT commands: (3GPP TS 27.007, 27.005 and SIMCom enhanced AT Commands)

• Supply voltage range 3.4 ~ 4.4V

• Low power consumption

• Operation temperature:-40℃ ~85℃.

Specifications for GPRS Data

• GPRS class 12: max. 85.6 kbps (downlink/uplink)

• PBCCH support

• Coding schemes CS 1, 2, 3, 4

• PPP-stack

• USSD.

Specifications for SMS via GSM/GPRS

• Point to point MO and MT

• SMS cell broadcast

• Text and PDU mode.

Software features

• 0710 MUX protocol

• Embedded TCP/UDP protocol

• FTP/HTTP

• MMS

• POP3/SMTP

• DTMF

• Jamming Detection

• Audio Record

• SSL

• Bluetooth 3.0(optional).

Specifications for voice

• Tricodec: Half rate (HR), Full rate (FR),Enhanced Full rate (EFR)

• AMR: Half rate (HR),Full rate (FR)

• Hands-free operation （Echo suppression).

Interfaces:

• 42 SMT pins including

• Analog audio interface

• RTC backup

• USB interface

• Serial interface

• Interface to external SIM 3V/1.8V

• GPIO

• ADC

• GSM Antenna pad

• Bluetooth Antenna pad.

Compatibility:

• AT cellular command interface.

Certifications

• CE,FCC,GCF,TA,ROHS,REACH,CTA,CCC  

Package Contains:

• GSM GPRS SIM800C Modem.

Documents:

• User Manual

• RDL GSM GPRS SIM 800C Source Code

CLICK HERE to Order Online