Advanced Industry 4.0 & IoT Training Lab Solution

 

Advanced Industry 4.0 & IoT Training Lab Solution is designed to assist industry and educators in quickly setting up smart innovation LAB on Internet of Things, with the intention of producing well trained candidate who will fully understand the challenges and requirements of the IoT system, from design to development and POC (Proof of Concept) to MVP (Minimum Viable Product).

Order Code: RDL902

Features 

• IoT Smart innovation labs Kits designed to support most of the university lab experiments.
• IoT Smart innovation labs Kits integrates hands-on industry relevant experiences and real-world applications in IoT design, development and testing.
• Number of real time problem-based assignments can be created on IoT Smart innovation labs Kits for hands-on learning.
• Kits enables most of the modern industry drives, PLC, HMI, SCADA, IO Module, Edge computing modules and Data Loggers.
• Kits Enables as testbed for validating custom IoT program and IO.
• Kits support most of the standard industrial protocol like MODBUS RTU, MODBUS TCP, OPC UA, OPC DA, OPC HDA, OPC AE, Profinet, CAN, JSON and MQTT.
• Kits Support most of the communication media like, Wired, WiFi, Bluetooth, BLE, RF MESH, 4G / LTE and LoRA.
• Kits enabled with TAGXCAN Gateway to enable communication with PLC, SCADA, HMI, IO & computing modules. TAGXCAN Gateway Capable of communicating with multiple different Protocol.
• Kits enabled With On premise InsightsX Platform to configure & experiencing Industrial use cases.
• Kits enables as testbed for evaluating existing environment to cyber security treats.
• IoT Smart innovation labs Kit interface with many instrumentation kits, including those for Pressure, Vibration, Temperature, Humidity, Ph, GAS flow, Water flow and Energy parameter.
• Smart innovation IoT lab enables features of remote access for programming, monitoring and debugging.
• Smart innovation IoT lab kits comes with Edge computing development kits to validating the custom program & converting idea to quick POC.
• Educators and System Integrators can quickly validate their products or solutions by using IoT lab kits.

Upgrade your facility with Advanced Industry 4.0 & IoT Training Lab Solution

• Facilities will encourage students to pursue Research & Development activities on the latest technologies IoT, Robotics & Automation, Wireless Sensor Network & Network Security.
• Vision is to enable the institution to be a front runner in imparting a deep understanding of IoT devices and systems, enabling students to take up emerging career opportunities and entrepreneurship.
• To build industry capable talent, start-up’s, innovation community and entrepreneurial ecosystem for IoT.
• Enable smooth integration of IoT Curriculum to existing flow of academic operation.
• Converting Ideas into products & solutions.

Advanced Industry 4.0 & IoT Training Lab Solution Setup Kits Includes

1) Industrial IO Edge Gateway and Computing Modules 

• 5x Sets of Industrial Data Logger.
• 5x Sets Industrial IO Module.
• 5x Open Source Programmable Cloud PLC.
• 1x MODBUS TCP / RTU Fingerprint Authentication System.
• 5x Panel Mount Production / Pulse Counter.
• 2x Modbus Enabled Energy Meter with CT Coil & 16 Amps Sockets.
• 2x SMPS 10 Amps.
• 1x 22 inch LCD Display.
• 1x HMI Supporting Winnc and EXOR Run Time Environment.
• 1x 3 Band Andon Light.
• 8x Digital output indicator for custom programming purpose.
• 8x Digital input for custom programming purpose.
• 16x Terminal Blocks.
• 4x 0-10V & 4-20 mA transmitter for custom programming purpose.
• 1 Set Siemens / Mitsubishi / Delta PLC’s and its IO sets for custom Programming.
• 1 Set of different communication module (WiFi, Bluetooth, Lora & CAN Module).
• 2x Wi-Fi Access Point.
• 2x Relay Cards.
• 1x Tagxcan Gateway.

2) Software & Utilities

• Modbus / Profinet / OPC UA / DA / AE data Acquisition system - 1 licence.
• Insightsx IoT Platform - 1 licence.
• Testing and utility software - 1 licence.
• PLC / SCADA software license.

3) Instrumentation Sensors 

• Fuel Level Sensor Kit with Tank Setup
• Oil Level Sensor Kit with Tank Setup
• Ph Level Sensor Kit with Tank Setup
• Temperature Sensor (PT100 / K / J Type) Kit
• Vibration Sensor Kit (Motor with Other Assembly)
• Gas Flow Sensor Kit
• Water Flow Sensor Kit
• Pressure Sensor Kit
• Weighing Scale Sensor
• Proximity Sensor

For Datasheet Click Here | For More Info Click Here

Advanced Mechatronics & Automation Training Kits

 

Advanced  Mechatronics & Automation Training Kits is designed to assist industry and educators in quickly setting up Mechatronics & Automation Lab, with the intention of producing well trained candidate who will  fully understand the challenges and requirements of the Mechatronics & Automation system, from design to development and POC (Proof of Concept) to MVP (Minimum Viable Product).

Features

• IoT Smart innovation labs Kits designed to support most of the university lab experiments.
• IoT Smart innovation labs Kits integrates hands-on industry relevant experiences and real-world applications in IoT design, development and testing.
• Number of real time problem-based assignments can be created on IoT Smart innovation labs Kits for hands-on learning.
• Kits enables most of the modern industry drives, PLC, HMI, SCADA, IO Module, Edge computing modules and Data Loggers.
• Kits Enables as testbed for validating custom IoT program and IO.
• Kits support most of the standard industrial protocol like MODBUS RTU, MODBUS TCP, OPC UA, OPC DA, OPC HDA, OPC AE, Profinet, CAN, JSON and MQTT.
• Kits Support most of the communication media like, Wired, WiFi, Bluetooth, BLE, RF MESH, 4G / LTE and LoRA.
• Kits enabled with TAGXCAN Gateway to enable communication with PLC, SCADA, HMI, IO & computing modules. TAGXCAN Gateway Capable of communicating with multiple different Protocol.
• Kits enabled With On premise InsightsX Platform to configure & experiencing Industrial use cases.
• Kits enables as testbed for evaluating existing environment to cyber security treats.
• IoT Smart innovation labs Kit interface with many instrumentation kits, including those for Pressure, Vibration, Temperature, Humidity, Ph, GAS flow, Water flow and Energy parameter.
• Smart innovation IoT lab enables features of remote access for programming, monitoring and debugging.
• Smart innovation IoT lab kits comes with Edge computing development kits to validating the custom program & converting idea to quick POC.
• Educators and System Integrators can quickly validate their products or solutions by using IoT lab kits.

Upgrade your facility with Advanced Mechatronics & Automation Training Kits

• Facilities will encourage students to pursue Research & Development activities on the latest technologies IoT, Robotics & Automation, Wireless Sensor Network & Network Security.
• Vision is to enable the institution to be a front runner in imparting a deep understanding of IoT devices and systems, enabling students to take up emerging career opportunities and entrepreneurship.
• To build industry capable talent, start-up’s, innovation community and entrepreneurial ecosystem for IoT.
• Enable smooth integration of IoT Curriculum to existing flow of academic operation.
• Converting Ideas into products & solutions.

Advanced Mechatronics & Automation Training Kits Includes

1) Industrial IO Edge Gateway and Computing Modules 

• 5x sets of industrial data logger.
• 5x sets Industrial IO Module.
• 5x Open source programmable Cloud PLC.
• 1x MODBUS TCP /RTU Fingerprint authentication system.
• 5x Panel mount production / Pulse Counter.
• 2x Modbus Enabled energy Meter with CT Coil and 16 amps Sockets.
• 2x SMPS 10 amps.
• 1x 22 inch LCD display.
• 1x HMI supporting Winnc and EXOR run time environment.
• 1x 3 band ANDON Light.
• 8x Digital Output Indicator for custom programming purpose.
• 8x Digital Input for custom programming purpose.
• 16x Terminal blocks.
• 4x 0-10V & 4-20 mA transmitter for custom programming purpose.
• 1 set Siemens / Mitsubishi / Delta PLC’s and its IO sets for custom Programming
• 1 set of different communication Module (WiFi, Bluetooth, LoRa & CAN Module)
• 2x WiFi access point.
• 2x Relay cards.
• 3 Axis stepper motor control with drivers.
• 2x Solenoid Piston with valve control mechanics.
• 2x Cloud PLC - Open source computing IO Module.
• 2x Proximity Sensor & Rotary Encoder Sensor.

2) Software & Utilities

• Testing and utility software - 1 Licence.
• PLC / SCADA software Licence.

3) Instrumentation Sensors 

• Fuel Level Sensor Kit with Tank Setup
• Oil Level Sensor Kit with Tank Setup
• Ph Level Sensor Kit with Tank Setup
• Temperature Sensor (PT100 / K / J Type Kit)
• Vibration Sensor Kit (Motor with Other Assembly)
• Gas Flow Sensor Kit
• Water Flow Sensor Kit
• Pressure Sensor Kit
• Weighing Scale Sensor
• Proximity Sensor

For Datasheet Click Here | For More Info Click Here

RPI IoT Trainer Kit

 

RPI 0 IoT Development Trainer Kit essential development features a plug-and-play design that makes it easy for connections and helps Students, hobbyists, enthusiasts, and professionals to focus more on Program/application development. RPI 0 IoT Trainer Kit equipped with onboard IO’s, communication interfaces & peripherals. It is really easy to design, experiment with, and test circuits without soldering. It’s used in many educational institutions and R&D LAB across the world.

ORDER CODE: RDL905

Board Features:

• On Board Programming.
• Plug & Play Interface Connectivity.
• Professional EMI/RFI Complaint PCB Layout Design
• Modular Block design makes Easy access & quick Prototyping
• FRC connectivity features minimize the connection Error.
• ROHS Compliant High Quality Grade PCB with wooden Enclosure.
• Open-source Hardware RPI 0 single-core 32-bit up to 240 MHz, Flash 16 MB.
• Supported most of the open-source platforms for Custom Programming
• The device offers multiple industrial protocols like MODBUS RTU, MODBUS TCP, JSON, MQTT and FTP and supports secure communication SSL.
• Supported most of the cloud platforms including Microsoft Azure & AWS etc
• OTA Firmware upgrade supported
• On Board Programming.
• Supported communication over USB, WiFi, Bluetooth, and Modbus RTU and RS232
• Supported DC 12V Power Supply.
• High Quality Grade PCB with wooden Enclosure.
• 8 interfacing LED’s.
• 1 * 4 Menu keypad.
• 4 * 4 Matrix Keypad.
• RS232, RS485, USB communication port.
• 7 Segment Multiplexed Display.
• 16*2 LCD & OLED Display
• ADC & DAC Card.
• 8 bit 4 Port IO.
• On Board Wi-Fi/Bluetooth Connectivity
• 3.3 to 5V Level Converter.
• Power Supply 3.3V and 5V
• SD CARD Interface.
• RTC & EEPROM Interface.
• DC Motor/ Stepper Motor Driver.
• Relay, Buzzer.
• 1xTemperature Sensor.
• 3x Analog Test POT.

Scope of Learning Experiments:

• LED blinking.
• 8 bit LED Left shift, Right shift and counting operation.
• Keypad Interrupt Interface
• 6*2 LCD interface.
• Matrix Keypad Interface.
• ADC & DAC interface.
• Traffic Light Signal Interface.
• 8 bit DIP switch interface.
• 7 Segment interface.
• L298 Driver for DC Motor and Stepper Motor Interface.
• Communication using UART, I2C & SPI
• Buzzer, Relay Interface.
• RS485, RS232 serial communication.
• RPI 0 IO Interfacing with different sensor.
• RTC DS1307I2C protocol interface.
• AT24C04 EEPROM I2C protocol interface.
• Wi-Fi Communication.
• Interfacing SD Card and handling file system
• Interfacing sensor with & data parsing using RESTful & Json protocol
• FTP Implementation.
• Interfacing sensor with RPI O & MQTT protocol Implementation.
• Exploring MQTT features subscribe & publish methods.
• MQTT SSL certificate implementation – RPI 0
• Interfacing RS485 salve using MODBUS protocol.
• Interfacing BLE & Data parsing using RESTful/Json/MQTT protocol.
• Text to speech implementation.
• Device control through speech recognition & alexa integration.
• Appliance control through cloud platform using MQTT protocol.
• Environment data like temp & humidity capturing using cloud platform.
• Modbus RTU Communication and accessing data from Industrial PLC.
• Wireless TCP/IP socket connection implementation using node and server architecture.
• Exploring OPC / UA server and client Implementation.
• Implementation of RPI 0 WEB server application.

Applications

• Generic Low-power IoT Sensor Hubs
• Cameras for Video Streaming
• Generic Low-power IoT Data Loggers
• Over-the-top (OTT) Devices
• Speech Recognition
• Image Recognition
• Home Automation
• Smart Building
• Industrial Automation
• Smart Agriculture
• Audio Applications
• Health Care Applications
• WiFi enabled Toys
• Wearable Electronics
• Retail & Catering Applications

For Datasheet Click Here | For More Info Click Here

Analog to 4-20mA Current Loop Transmitter

 

Industrial grade Analog to 4-20 mA current Loop Transmitter is very much useful device to control the valve, VFD, Test systems and sensor output conversion (Voltage to current). They provide accurate current scaling and output current limit functions.

Order Code: RDL900

Features

• ESD Protected
• EMC / EMI compliance enabled Design
• Loop Power driven - no additional power supply required
• Rugged and compact Adapter - specifically designed for industrial use.
• 2-Wire, 4-20mA Current Loop Transmitter
• Analog Input . - Noise Filter and over voltage protection
• Support Analog 0-5v / 0-10v and PWM Input
• XTR116U Texas Instrument chip Inside
• Low Quiescent Current: 200µA
• 5v Regulator For External Circuits
• VREF For Sensor Excitation: XTR116: 4.096V
• Low Span Error: 0.05%
• Low Nonlinearity Error: 0.003%
• Wide Loop Supply Range: 7.5v To 36v
• RoHS-compliant, SOIC Package

IEC 61000-4-5 (lightning) see IPPM below

• ESD immunity acc. IEC 61000-4-2.
• ±8 kV contact discharge.
• ±15 kV air discharge.
• ESD capability according to AEC-Q101.

Applications

• Smart Transmitter
• Industrial Process Control
• Test Systems
• Compatible With Hart Modem
• Current Amplifier
• Voltage-To-Current Amplifier

For Datasheet Click Here | For More Info Click Here

Isolated Serial USB to RS232 Adapter

 

Industrial grade Isolated Serial USB to RS232 adapter build the communication link between DAQ / DAS, PLC’s and any serial port enabled devices to USB enabled devices

Features

• Both Ports Completely Isolated.
• ESD Protected.
• EMC / EMI compliance enabled Design.
• USB Power driven - no additional power supply required.
• Rugged and compact Adapter - specifically designed for industrial use.
• FT232 chip Inside - Support High speed data transfer*.
• High common-mode transient immunity: 100 kV/μs typical.
• High robustness to radiated and conducted noise.
• UL recognition: 3000 V rms for 1 minute per UL 1577
• RoHS-compliant, SOIC package.
• 120KBps minimum data rate.

*Transfer of data depends on serial device and data cable quality 

ESD Protection Serial side

IEC 61000-4-5 (lightning) see IPPM below

• ESD immunity acc. IEC 61000-4-2.
• ± 8 kV contact discharge.
• ± 15 kV air discharge.
• ESD capability according to AEC-Q101.

ESD Protection USB side

• IEC 61000-4-2 Level 4
• ±25 kV (Contact discharge)
• ±30 kV (Air-gap discharge)
• IEC 61000-4-5 Surge protection
• 5.5-A Peak pulse current (8/20 μs Pulse)
• IO Capacitance 1.5 pF (Typ)
• DC Breakdown voltage 6.5 V (Min)
• Ultra-Low leakage current 10 nA (Max)

Applications

• Upgrading Legacy Peripherals to USB 
• USB Instrumentation
• USB Industrial Control 
• Legacy Machine & PLC’s Serial Port Communication 
• DAQ / DAS serial to USB communication 
• USB Software and Hardware Encryption Dongles

For Datasheet Click Here | For More Info Click Here

Andon - Production Monitoring System

ANDON Systems solution is designed to improve production line efficiency and reduce downtime by providing real-time feedback to operators and managers. Our solution allows for faster identification and resolution of issues on the production line / assembly line.

 

FEATURES

• Sensors and manual switch calling system.
• Automated alerts for timely response by operators and managers.
• Customizable visual displays for quick identification and resolution of issues.
• Integration with existing systems and equipment for seamless implementation.
• Historical data analysis for continuous improvement.

BENIFITS

• Improved operational efficiency through quick identification and resolution of issues on the production line.
• Reduced downtime and maintenance costs due to timely response to issues.
• Increased safety through early detection of potential risks.
• Easy integration with existing systems and equipment, resulting in smoother 
• implementation and reduced costs.
• Comprehensive real-time monitoring and intuitive dashboards for enhanced 
• visibility and decision-making.

For more info : CLICK HERE

EMS - Online Live ESD Monitoring System

Online Live ESD Monitoring System, a good tool to measure the effectiveness of an ESD compliance and its efficacy in improving yield, provides 100% monitoring for both the operator and the work surface. This unit provides continuous monitoring of user wearing a wrist strap and also functions to ensure the grounding integrity of ESD protected work surfaces. This device will continuously monitor the user until the wrist strap or work surface becomes dysfunctional or unsafe according to accepted industry standards (S20.20-2014/IEC 61340-5-1), at which point the monitor will issue an audible signal notifying the user of a problem. The ESD Online Continuous Monitoring System also verifies whether an outlet ground is good or bad.

Features

• Alerting with Fault Location.
• Accurate Earth resistance measurement.
• Bonding & Grounding Connectivity status.
• Electrical grounding history with fault Prediction.
• When outage of Primary ground connection it automatically select Alternate Ground Source.
• Grounding System Maintenance Alert.
• Supporting for wide range of communication protocol - MODBUS TCP / RTU, JSON, MQTT, FTP.
• Real Time status available on Network.
• Visual and audio signals for the failure.
• Modular Design and extendibility.
• Ease to configure and maintain of the complete setup.
• Centralized Data storage on SQL server.

Why Live ESD Monitoring System is Required?

Equipment, furniture, clothing and other common items in today’s workplace can store thousands of volts in electrostatic charge But only 25 electrostatic volts are required to permanently harm an integrated circuit (IC's). The expenses can be devastating when SMT businesses fail to take into account the risk because they are unable to see them.

For more info: CLICK HERE

Human Machine Interface - HMI

 Human Machine Interface (HMI) is a device that enables line operators, managers and supervisors to monitor and control the machinery and manufacturing process in order to improve product quality and efficiency. HMI supports .net, QT and Web based applications for easy IoT Application Integration. 

Digital Log Book

• Idle / breakdown reason selection from the machine screen and data capture on real time.
• Setup / Machining / Inspection and Rework data capture on real time.
• Machine prompt to enter reason if actual hours is exceeding standard hours.
• Smart form to capture actual hours against standard hours for each operation.
• Accessibility of Drawings, Jobcard, Machine schedule and CNC program.
• Operator assistance - Call Supervisor / maintenance person. 
• QR Code / Barcode based part identification while packing based on dispatch plan. 
• Option for Capturing photo of all the parts inside the box with respect delivery note.
• Quality inspection and remark capturing option

For more info : CLICK HERE

Industrial Data Logger 4G LTE

 Intelligent Data Logger product is designed to seamlessly integrate with the IoT and Analytical processing systems. Supporting Multiple IO Interfaces, Protocols, and Secure Data Logger communication are perfect for creating a custom Remote Monitoring Solution.

• Highly Reliable Connectivity.
• No Coding - Plug & Play.
• Industrial Isolated IO.
• Alarm & Automated Task.
• Easy Remote Management.
• Industrial Grade Design.
• Supporting Wide Range of Industrial Protocol.

Features

• 12x Isolated Analog Input Channel 0-10V, 0-24v, 4-20mA.16 Bit Resolution and 860SPS.
• 4x Isolated Digital Input 24v.
• 3x Isolated Digital Output / PWM 24v.
• 2x Isolated RS485 (Master / Slave) for MODBUS RTU Communication.
• 1x Relay (NO & C).
• 1x Isolated Ethernet 10 / 100Mbps MODBUS TCP Communication.
• 1x USB-Device Interface for Configuring, Monitoring and Download.
• 1x Wi-Fi / 2G / 4G / LTE Wireless Communication.
• 1X Isolated RS232 communication port.
• Support for Dual SIM.
• External WAN port of Internet connectivity.
• GPS / GNSS*.
• Configure and Read Multiple Slave IDs, Selectable Input Register Holding Register & Coil.
• Configurable Data Type and Conversion Method (INT, Long INT, FLOAT, Double Float & RawHex) UINT (ABCD (big-endian), DCBA (little-endian), CDAB, BADC).
• Industrial Grade Design - Isolated & Protected IO & EMC / EMI Compliance.
• Configurable Scaling factor enabling option for Analog channel.
• Configurable WiFi / GPRS / 4G / LTE Interface.
• Configurable Data Transferring Protocol JSON / MQTT and FTP.
• Support secure communication SSL.

Applications

• Remote Monitoring System(RMS).
• Production and process monitoring.
• Utilities monitoring.
• Condition monitoring.
• Environment monitoring.
• Industrial Smart grid.
• Solar grid.
• Cold storage monitoring
• District metering.
• Water treatment.
• Generator monitoring.
• Green House.
• Warning message in case of calamities.
• Standard SCADA Applications.

 

For more info: CLICK HERE

Industrial Data Logger 4G LTE

Intelligent Data Logger product is designed to seamlessly integrate with the IoT and Analytical processing systems. Supporting Multiple IO Interfaces, Protocols, and Secure Data Logger communication are perfect for creating a custom Remote Monitoring Solution.

• Highly Reliable Connectivity.
• No Coding - Plug & Play.
• Industrial Isolated IO.
• Alarm & Automated Task.
• Easy Remote Management.
• Industrial Grade Design.
• Supporting Wide Range of Industrial Protocol.

Features

• 12x Isolated Analog Input Channel 0-10V, 0-24v, 4-20mA.16 Bit Resolution and 860SPS.
• 4x Isolated Digital Input 24v.
• 3x Isolated Digital Output / PWM 24v.
• 2x Isolated RS485 (Master / Slave) for MODBUS RTU Communication.
• 1x Relay (NO & C).
• 1x Isolated Ethernet 10 / 100Mbps MODBUS TCP Communication.
• 1x USB-Device Interface for Configuring, Monitoring and Download.
• 1x Wi-Fi / 2G / 4G / LTE Wireless Communication.
• 1X Isolated RS232 communication port.
• Support for Dual SIM.
• External WAN port of Internet connectivity.
• GPS / GNSS*.
• Configure and Read Multiple Slave IDs, Selectable Input Register Holding Register & Coil.
• Configurable Data Type and Conversion Method (INT, Long INT, FLOAT, Double Float & RawHex) UINT (ABCD (big-endian), DCBA (little-endian), CDAB, BADC).
• Industrial Grade Design - Isolated & Protected IO & EMC / EMI Compliance.

Applications

• Remote Monitoring System(RMS).
• Production and process monitoring.
• Utilities monitoring.
• Condition monitoring.
• Environment monitoring.
• Industrial Smart grid.
• Solar grid.
• Cold storage monitoring
• District metering.
• Water treatment.
• Generator monitoring.

For more info : CLICK HERE