Human Machine Interface - HMI

Human Machine Interface (HMI) is a device that enables line operators, managers, and supervisors to monitor and control the machinery and manufacturing process in order to improve product quality and efficiency. HMI supports .net , QT and Web based applications for easy IoT Application Integration 

Panel mount HMI

Multi Touch Capacitive Touch screen HMI

• 15 inch HDMI Display 
• Intel Atom Z8350; Quad-Core CPU
• 4 GB DDR3 RAM
• 32 GB emmc Storage
• 1 Gbps Ethernet + Built-in Wifi
• Standy Type  / Panel mount 
• Windows OEM  / Linux OS 

Pedestal Hmi

• Multi Touch Capacitive Touch screen HMI
• 15 inch HDMI Display 
• Intel Atom Z8350; Quad-Core CPU
• 4 GB DDR3 RAM
• 32 GB emmc Storage
• 1 Gbps Ethernet + Built-in Wifi
• Standy Type  / Panel mount 
• Windows OEM  / Linux OS 

For more info : CLICK HERE

Electrical Grounding & ESD Safety Monitoring System

 

Protect Your Critical Infrastructure

 Electrical  Grounding & ESD Safety Monitoring System  proactively alerts and protects  damage to critical infrastructure.  The  System  monitors and measures electrical ground connectivity & its  resistance ,  to indicate presence of a safe path for the dissipation of fault currents that occur during events like  lightning strikes, poor grounding  & static discharges.  RDL’s  Cutting -Edge  solution not only ensures compliance to safety standards but ensures higher uptime in potentially hazardous environments and  static protected areas.  

Why is it important to bond and ground containers?

 

Transferring a liquid from one metal container to another may result in static electrical sparks. To prevent the build up of static electricity and prevent sparks from causing a fire, it is important to bond metal dispensing and receiving containers together before pouring. Bonding is done by making an electrical connection from one metal container to the other. This ensures that there will be no difference in electrical potential between the two containers and, therefore, no sparks will be formed.

 Bonding and grounding are needed when dispensing flammable liquids from storage drums to smaller electrically conductive containers. Similarly, whenever you transfer these liquids between conductive containers in any work areas, for example, when filling or draining dip tanks, mixers, rinse tanks or other equipment, bond both containers together and ground one of them. Check bonding and grounding connections regularly to ensure they are in good condition .

Application

 ● Coal mining, Oil and Gas industry 

● Fueling Station 

● Automotive Paint shop 

● Broadcast and RADAR, satellite relay station

 ● Power Grid & Substations 

● Manufacturing Industry 

● Testing, R&D Lab and Hospital 

● Cell phone tower sites.

● Data Center

● Electronic Production Industry  

For more info : CLICK HERE

Utilities Monitoring System

 On-line utilities monitoring

Utilities Monitoring System is the best automation system for collecting, monitoring, and optimizing energy, water, gas, and compressed air data in order to boost utilization and reliability while lowering costs.It can quickly identify and eliminate areas of waste, resulting in significant cost savings within weeks of installation.

Benefits of implementing Utilities Monitoring System

• Real-time End to end traceability of consumption
• Precise identification and analysis of the cost of utilities
• centralised monitoring with automatic pre-warning Alarm
• Visibility of utilization of utilities and track them to set baseline values saving from penalties  .
• Proactive alerts of failure and disturbances
• Enable management with KPI views to set Utility Goals
• Reduction of production costs and Energy Efficiency 

Application

• Manufacturing Industry 
• Food & beverage industry
• Healthcare 
• Pharmaceutical facilities
• Restaurant 
• Institution 
• Data center  

For more info : CLICK HERE

Cold Storage Monitoring Solution

 Equipping your cold storage facility with an IoT-enabled cold storage monitoring solution helps to improve food safety and automate compliance reporting With continuous refrigerator/freezer temperature monitoring and regular maintenance of the conditions inside the facility.The storage time for temperature-sensitive perishable goods varies from a few days to a few years.Cold storage monitoring solution ensures safety and quality as well as reduced spoilage, and improved energy efficiency.

Benefits of implementing IoT solutions for cold storage facilities

• Real-time monitoring
• Employee and asset safety
• Increases  profitability
• Reduced Spoilage 
• Improved energy efficiency

Application

• Agriculture industry
• Blood banks
• Food & beverage industry
• Healthcare industry
• Pharmaceutical facilities
• Restaurant chains
• Food manufacturing facilities

For more info : CLICK HERE

Water Balancing System

 Water Balancing System is designed to help apartment complexes and commercial buildings efficiently manage their water usage and distribution. Through advanced monitoring, analytics, and control technologies, we provide a solution that optimizes water usage, ensures proper balancing across different units or areas, and improves overall water management. 

Features

•  Real-time monitoring of water levels and consumption
• Individual unit or area water allocation and balancing- Automated leak detection and prevention
•  Integration with existing water infrastructure for seamless implementation
•  Remote access and controls for convenient management
• - Advanced analytics and reporting capabilities for data-driven decision making
• Integration with billing systems for accurate water usage tracking

Applications

 

Our Water Balancing System is suitable for a wide range of applications, including:

• Apartment complexes with multiple units and shared water infrastructure
•  Office buildings with multiple floors or sections requiring separate water balancing
• Shopping malls or retail centers with diverse businesses and water needs
• Hotels and resorts with complex water distribution systems
• Industrial facilities or warehouses with extensive water requirements

For more info : CLICK HERE

InsightsX - Shop Floor AI 4.0

Many manufacturers find it hard to identify those specific losses that contribute to low machine productivity as they are difficult to identify,     record  , and  analyze,  so  manufacturers  are  looking for  digitize   day-to-day manufacturing processes & support in making  the move toward smart factory transformation.Shop Floor AI 4.0 solution integrates multiple technologies in a layered architecture supporting IoT devices,secure networking and Intelligent Applications that allow to achieve overall equipment effectiveness and improve the shop floor visibility & performance 

Digitally Transform your Shop Floor

• Unlock Hidden Production Capacity
• Minimize Unplanned Down time 
• Shorten Production Lead Time 
• Reduce Product Defect 
• Increase Machine Availability

Smart Factory Digitization & Efficiency

For more info : CLICK HERE

MODBUS to WiFi Gateway

 MODBUS to WiFi  Gateway Allows to communicate MODBUS RTU & MODBUS  TCP Network , the device can pre-configured to poll and collect data from a variety of Modbus Slaves, energy meters, Sensors, industrial PLC's , VFD  data are sent to the centralized server or cloud server . The Device support SSL with multiple configurable protocol like  JSON / MQTT /  FTP. 

Features: 

• 1x Isolated RS485 for MODBUS RTU communication
• 1x Isolated Ethernet 10/100Mbps MODBUS TCP Communication
• 1x USB-device interface for configuring, monitoring and download
• 1x  WiFi wireless communication  
• STM32 Family Controller / Processor 180 Mhz 
• Configure and Read Multiple Slave IDs,Selectable Input Register Holding Register&Coil.
• Configurable  Data type and Conversion method (INT ,Long INT , FLOAT , Double Float & RawHex)
• Configurable  WiFi Interface 
• Configurable data transferring protocol JSON / MQTT and FTP

Application:

• Production and process monitoring
• Utilities monitoring
• Condition monitoring
• Environment monitoring
• Industrial Smart grid
• Solar grid
• Cold storage monitoring
• District metering
• Water treatment
• Generator monitoring
• Green House

For more info : CLICK HERE

LiFi Module Compatible for Arduino

Arduino Li-Fi Shield is a plug-and-play evaluation board for developing a wide array of visible light communication applications in consumer, wearable, industrial, medical and Internet of Things (IoT). Arduino Li-Fi Shield transfers data from one source to another through visible light without the flickering effect. Technically, 1‟s (LED on) and 0‟s (LED off) are modulated and then transmitted at very high speed

Features:

• Supports baud rates up to 38400
• Support serial (UART) communication
• Supported distance from the ceiling 6 to 15 feet max
• Plug-and-Play with simple configuration
• Ceiling / wall mounting LED light can be used for the communication

Specifications
Supply Voltage	5V,2A
Supported MAX Load (LED)	15W
Baud Rate	34500
Max communication Distance *	15 feet
Communication	One way.
Communication Type	Serial UART
Communication Light Spectrum	Visible light 400 to 700nm
Dimension(L * W)	58MM * 49MM

* Supported distance from the ceiling 6 to 15 feet max

Applications:

• Indoor wireless open optical communication.
• Indoor navigation.
• Under water visible light communication.
• Smart indoor blind assistive application.
• Vehicle to vehicle communication.
• Monitor as transmitter for Data Communication.
• Preventing Phishing Attacks using One Time Password and User Machine Identification.
• Super market navigation system and discount information based on location.
• Smart LIFI based Car Parking system.
• Smart Location Aware of Services.
• Visible light positioning for asset tracking.

For more info :CLICK HERE

Andon - Production Monitoring System

Integrate the RDL Andon Production Monitoring System to quickly notify problematic workstation issues, improve response time, reduce downtime, and improve visibility and performance across the shop floor. It is simple for small to medium-sized factories to implement a low-cost wireless Andon system. 

Optimise the Production Process and reduce downtime

• Retrofit solution for All production Environment & compatible with existing Tower lights.
• Retrofit solution for older equipment or manual work station 
• Support both wired and wireless network .
• Custom labeled Push button for  providing production related incident data  . 
• Centralize location/view for monitoring all machine Running status 
• Cloud / On premise  based software for shop floor map loading and machine location tagging. 
• Live Machine status monitoring - Access Anytime Anywhere
• Consolidated view and reports of the operations across multiple Machines ..

For more info : CLICK HERE

Energy Management System - EMS

The majority of manufacturers want to install Energy Management Systems in their factories to reduce energy consumption , predict failures and  identify root cause abnormalities. EMS Platform allows users to monitor energy consumption information, accurately evaluate energy costs, and optimize energy efficiency by 8-10%. 

BENIFITS

• Centralized monitoring with automatic pre-warning Alarm
• Real-time End to end traceability of consumption
• Centralised monitoring with automatic pre-warning Alarm
• Visibility of utilization of utilities and track them to set baseline values saving from penalties  
• Improve stand-by operation &  energy cost per unit
• Eliminate routine waste & reduce energy cost 
• Proactive alerts of failure and disturbances
• Enable management with KPI views to set Utility Goals
• Reduction of production costs and Energy Efficiency
• Early detection of potential problems leads to increased uptime Maintenance activities , improved Safety and longer machine lifespan.
• Minimize Unplanned Downtime and reduce the maintenance costs & time.
• Remote & real-time monitoring system helps in achieving high operation efficiency

CHALLENGES

• Chances for human error, Not 100% Accurate readings noted and Only Specific Parameters are Captured 
• Energy utilization analysis performed using Excel based tools, lack of scalability and is unable to manage complexity.
• Lack of data processing capability and  required huge volumes of redundant data to be stored and maintained.
• Limited visualization only provided localized view of the system
• Invisibility of wastage, and any breakdown will lead long time to analyze
• Predicting the root cause and anomaly is not possible
• There are no proactive failure and disturbance alarms. .

EMS Modules

• Energy Consumption overview dashboard 
• Load by Machine & Circuit 
• Report showing loads, leakage, energy & power factor .
• Potential circuit or machine failure
• Condition detection - under loaded, overloaded, down
• Peak hours/demand
• Alert on anomalies  
• Generator run hours & Fuel Consumption 
• Advanced power Analytics for root cause  analysis  
• Meter Status 
• Demand vs Actual consumption 
• Machine Utilization and Energy Efficiency

For more info : CLICK HERE

MODBUS to WiFi Gateway

MODBUS to WiFi Gateway Allows to communicate MODBUS RTU & MODBUS  TCP Network , the device can pre-configured to poll and collect data from a variety of Modbus Slaves, energy meters, Sensors, industrial PLC's , VFD  data are sent to the centralized server or cloud server . The Device support SSL with multiple configurable protocol like  JSON/MQTT/FTP. 

Features: 

• 1x Isolated RS485 for MODBUS RTU communication
• 1x Isolated Ethernet 10/100Mbps MODBUS TCP Communication
• 1x USB-device interface for configuring, monitoring and download
• 1x  WiFi wireless communication  
• STM32 Family Controller / Processor 180 Mhz 
• Configure and Read Multiple Slave IDs,Selectable Input Register Holding Register&Coil.
• Configurable  Data type and Conversion method (INT ,Long INT , FLOAT , Double Float & RawHex)
• Configurable  WiFi Interface 
• Configurable data transferring protocol JSON / MQTT and FTP
• Support secure communication SSL
• Custom Configurable polling interval
• 32 GB inbuilt storage
• Data Logs and stores its CSV file during network failure
• Logger Sends offline data once Network and Server Connected
• Configurable Live / Schedule upload offline data
• Configurable Alarm

Application:

• Production and process monitoring
• Utilities monitoring
• Condition monitoring
• Environment monitoring
• Industrial Smart grid
• Solar grid
• Cold storage monitoring
• District metering
• Water treatment
• Generator monitoring
• Green House

For more info: CLICK HERE

Industrial Data Logger WiFi

 The product is designed to seamlessly integrate with the IoT and Analytical processing systems. Supporting multiple I/O options, interfaces data logger is a perfect fit to build custom automation solutions.

Operational Benefits:

Industrial Data Logger 4.0 can used to build the custom industrial solution for monitoring and controlling PLC and SCADA, HMI, VFD Motors, servo, Valves, energy meter, actuators, relays, encoder, rfid and finger print readers, industrial sensors and many more with below mentioned operational benefits.

• Improved productivity & asset utilization.  
• Preventive maintenance.
• Reduced downtime.
• Paperless production environment.
• Performance Forecasting.
• Production count, rejections.

Features:

• 12 x isolated Analog Input Channel 0-10V , 0-24v , 4-20mA.                                    
• 4x isolated Digital input 24V
• 3x Isolated digital output / PWM 24v
• 1x Relay ( NO & C)
• 1x Isolated RS485 for MODBUS RTU communication
• 1x Isolated Ethernet 10/100Mbps MODBUS TCP Communication
• 1x USB-device interface for configuring, monitoring and download
• 1x WiFi  wireless communication
•  STM32 Family Controller / Processor 180 Mhz  
• Configure and Read Multiple Slave IDs,Selectable Input Register Holding Register&Coil.
• Configurable  Data type and Conversion method (INT ,Long INT , FLOAT , Double Float & RawHex)
• Configurable Scaling factor enabling option for Analog channel .
• Configurable WiFi  Interface 
• Configurable data transferring protocol JSON / MQTT and FTP

FOR MORE INFO : CLICK HERE

MODBUS to 4G / LTE Gateway

MODBUS to 4G / LTE Gateway Allows to communicate MODBUS RTU & MODBUS  TCP Network , the device can pre-configured to poll and collect data from a variety of Modbus Slaves, energy meters, Sensors, industrial PLC's , VFD  data are sent to the centralized server or cloud server . The Device support SSL with multiple configurable protocol like  JSON/MQTT/FTP. 

Features: 

• 1x Isolated RS485 for MODBUS RTU communication

• 1x Isolated Ethernet 10/100Mbps MODBUS TCP Communication

• 1x USB-device interface for configuring, monitoring and download

• 1x  4G / LTE wireless communication

•  STM32 Family Controller / Processor 180 Mhz  

• Configure and Read Multiple Slave IDs,Selectable Input Register Holding Register&Coil.

• Configurable  Data type and Conversion method (INT ,Long INT , FLOAT , Double Float & RawHex)

• Configurable  4G / LTE Interface 

• Configurable data transferring protocol JSON / MQTT and FTP

• Support secure communication SSL

• Custom Configurable polling interval

Application:

• Production and process monitoring

• Utilities monitoring

• Condition monitoring

• Environment monitoring

• Industrial Smart grid

• Solar grid

• Cold storage monitoring

• District metering

• Water treatment

• Generator monitoring

• Green House

For more info : CLICK HERE

WiFi Relay 30A

 

Features:

Controller ESP32 Bit Dual Core 32 Bit 240 MHz 16MB

1x RTC

1x Current Sensor

1x 30 Amps Relay

On Board WiFi & Bluetooth

On Board Power Supply

100-270VAC 50/60Hz

Application:

Home Automation

Alarms

Relay Timer Enabled

Open Wall control

Vending machine

For more info : CLICK HERE

Programmable IoT Edge ESP32 Digital IO Module

Programmable ESP32 WiFi Digital IO Modules can be used to build the custom solution for secure monitoring and controlling the IO. Field data collection over MODBUS RS485, Bluetooth, and USB make the monitoring and solution integration, easier than ever for IT engineers through open-source APIs.

Features :

• Open-source Hardware ESP32 dual-core 32-bit up to 240 MHz, Flash 16 MB.

• Support most of the open-source platforms for Custom Programming.

• The device offers multiple industrial protocols like MODBUS RTU, MODBUS TCP,

• JSON, MQTT, and FTP and supports secure communication SSL.

• Industrial Grade Design - Isolated & Protected IO & EMC / EMI compliance.

• Support most of the cloud platforms including Microsoft Azure & AWS etc.

• OTA Firmware upgrade supported.

• Support communication over WiFi, Bluetooth, and Modbus RTU.

• Isolated & protected 4x 24 V Digital Input & 4x 7A Relay Contact.

• Production and process monitoring.

• Utilities & Energy monitoring.

• Alarm & Automated Task application.

• Condition monitoring.

• Fire & Safety

• Andon System.

• District metering.

• Generator monitoring.

• Standard PLC & SCADA Applications

For more info: CLICK HERE

Cloud PLC

Cloud PLC 4.0 series defines a new way of transforming factories into smart/intelligent factories for efficient and easy remote monitoring and controlling the operational status of facilities such as on/off status, pressure and temperature. 

Features:

4x Isolated Analog input 0-24V

6x isolated Digital input 24V

4x Isolated digital output/PWM

Working Voltage 24V

2x Relay ( NO & C)

1x Isolated RS485

DS3231 RTC

Application:

Production and process monitoring.

Utilities monitoring.

Condition monitoring.

Environment monitoring.

Industrial Smart grid

Leakage detection.

Cold storage monitoring.

District metering.

For more info : Click Here